Pipe Fabrication

Early Construction’s pipe fabrication facilities located in Huntington WV, houses pipe, modular, hanger, and vessel fabrication.  We have over 75,000 square feet of operational space, and offer three shift capability when needed.  We can also provide a significant cost reduction from that of a local pipe fabrication facility by utilizing a composite crew, and the craft rates are far less than that of labor rates.  Our pipe fabrication facilities are currently pre-qualified with a wide range of clients located throughout the United States.

The Early Construction Company works under the U.A. National Pipe Fabrication agreement, a charter member of the Pipe Fabrication Institute. The Early Construction Company holds the following stamps for work: “U”, “R”, “S”, and “PP”.  In addition, the pipe fabrication facility has the ability to perform associated work that includes nondestructive examination, hydrostatic testing, and painting. Please feel free to request additional information about our pipe fabrication facilities.  We would be more than happy to arrange a site tour of our pipe fabrication facilities with our expert pipe fabrication team.

Some of our projects involve “real-time” pipe fabrication, in which the customer requires pipe fabrication to be developed on a daily and weekly basis in response to existing changes on the projects. We have the ability to coordinate the changes between their site teams and the pipe fabrication shop, thereby eliminating any requirements for additional deliveries, on-site labor costs for downtime, or project delays.  Operators and procedures are qualified and maintained in strict accordance with ASME Sect. IX and AWS D1.1.  In-house testing capabilities include all sandblasting and painting, ceramic lining, and localized PWHT. Hydrostatic test pressures up to 9,000 PSI are available, and radiography is subcontracted to a qualified level III consultant located within a 5-10 minute drive of our pipe fabrication shop. We have a fleet of approximately 30 vehicles available for full in-house delivery capabilities readily available for deliveries anytime, on any day of the week.

Capabilities

  • 1/4” thru 60” pipe spools
  • Modular Fabrication
  • Skid Mounted Modules
  • Rack Mounted Process Piping
  • Pipe Support

Shop Information

  • Over 75,000 Square Feet
  • 9 - Panjiris Positioners 
  • 2 - Peerless 18” Vertical Band Saws
  • 2 – Preston Eaton Manipulators
  • Automated Burning Table with attached Plasma Cutter
  • 10 – Overhead Cranes

Non-Destructive Examination

  • Dye Penetrant
  • Magnetic Particle
  • Ultrasonic
  • X-Ray (Subcontracted)

Industries Served

  • Power/Co-Generation
  • Pulp and Paper
  • Chemical/Petrochemical
  • Refinery
  • Food, Beverage, and Pharmaceutical
  • Waste Management

Orbital Welding Machines

  • Pipeliner II FCAW Automatic Welder
  • D Head Automated Welder
  • Fusion Welder

Welding Qualification

  • All welders qualified to ASME section IX
  • Welding processes: GTAW, SMAW, GMAW, FCAW

Finishing Capabilities

  • Blasting
  • Prime Painting
  • Finish Painting
  • PWHT

Certificates of Authorization

  • ASME “U”
  • ASME “S”
  • National Board “R”
  • National Board “NB”
  • Kentucky Boiler License

Estimate Schedule

  • Lump Sum Estimates
  • Time and Material (Not to Exceed) Estimates
  • Budget Estimates
  • Fabrication/Delivery Schedules

 

CONTACT US

  • ADDRESS:
  • 307 County Road 120
    South South Point, OH 45680
  • PHONE:
  • (740) 894-5150
  • FAX:
  • (740) 894-5131

As a general contractor, we offer turn-key packages, which means a single point of contact for you. This allows you to concentrate on other duties while leaving the construction coordination to us.

With an experienced staff, The Early Construction Company is able to meet your needs, from a small concrete foundation to a multi-million-dollar capital project.

Pipe Fabrication Division